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CORE SERVICE OFFERINGS

Conventional NDT Services

TCR Arabia is dedicated to performing the highest level of quality service in the non-destructive testing industry.We are a member of professional organizations such as the American Society for Nondestructive Testing, American Welding Society, American Society for Testing and Materials, NACE, Saudi Arabian Section of the American Society for Nondestructive Testing (SAS-ASNT) and the Bahrain Society of Engineers.

 

At TCR Arabia our strong tie-up and relationships with TCR Engineering Services (india) allow us to easily deploy strong engineering team and NDT Inspectors from India to at any location within the Kingdom of Saudi Arabia. We have personnel who have worked on various projects in India and in the Gulf region. We have a number of people available in various disciplines of NDT such as Radiography, Ultrasonic, Welding, MPI, Insitu Metallography & Positive Material Identification. Our on-site inspection team and associated personnel can be commissioned to work on contract on-site with our state-of-the-art equipments and tools. We can work under any 3rd Party Inspection Agency.

 

Field service metallography and structural inspection are also offered. Our experienced personnel are respected for their integrity and recognized by all the relevant inspection authorities. Our services are available to the following market sectors: nuclear / energy, space and aerospace, petrochemical, automotive, construction, transport, defense and general engineering. 

 

Our inspection personnel have worked on design, fabrication, construction, inspection and erection of Pressure Vessels, Heat Exchangers, Towers, Stacks, Tanks, Plant Pressure Piping, Offshore oil wells and many advanced projects. Our ASNT Level III personnel have a minimum of 7-15 years of experience and Level II personnel have 5-10 years of experience. Senior experience team members are also available some with over 25 years of experience. Junior NDT inspectors have 2-5 years of experience and can undertake visual inspection, ferrite assessment, PMI operations, etc.

NDT Facilities of TCR Arabia

  1. Omniscan MX Automated UT for TOFD

  2. Equipment for RFED, IRIS and MFL inspection

  3. Epoch LT Utrasonic Flaw Detection

  4. Kraut Krammer Ultrasonic Flaw Detector

  5. Eddy Current Testing Machine ect MAD 8D

  6. Paint Inspection kit with Wet paint thickness gauge(s), Dry paint film thickness gauge(s), Holiday detector(s), Hygrometer with dew point calculator and Metal surface thermometer

  7. Dye Penetrant Testers

  8. Flir Thermography Camera

  9. Ultrasonic Flaw Detector and an Ultrasonic Flaw Detector with printer facility

  10. Ultrasonic thickness gauges

  11. Magnetic Yoke with AC/DC and Permanent

  12. In-situ Metallography Kits

  13. Ultraviolet light for MPI

  14. Post Weld Heat Treatment Equipment with Control Panel and Recorder

  15. Portable Alloy Analyzers XRF based portable alloy spectrometer for Positive Material Identification

  16. Portable Alloy Analyzers OES based portable alloy spectrometer for PMI detection of Carbon (C),S,P, MN, Si

 

Technical Skill-sets of TCR Arabia NDT Personel

  1. ASNT LPT Level II

  2. ASNT VT Level II

  3. ASNT MPT Level II

  4. ASNT UT Level II (including nozzle)

  5. ASNT RT Level II

  6. ASNT RFI

  7. AWS/CSWIP Senior Welding Inspector

  8. BGas and NACE Certification

  9. CSWIP Plant Inspector Level I (PL 11, PL 12)

  10. NDT Level III (with Welding Inspector Qualification)

  11. NDT Level II with extensive experience on pressure vessels

  12. Electrical Inspectors

  13. Positive Material Identification Operators

  14. Ferrite Assessment Ultrasonic Inspection (UT)

  15. Magnetic Particle Inspection (MPI)

  16. Radiography, DD, Insitu Metallography

  17. Scaffolding

Our inspectors are conversant with ASME/ANSI Codes and Standards, exclusively the following: 

  1. ASME SECTION VIII, DIV. I and II Boiler and Pressure Vessel Code, Design and Fabrication of Pressure Vessels

  2. ASME/ANSI B16.5 Pipe Flanges and Flanged Fittings

  3. ASME/ANSI B16.9 Butt Welded Fittings ASME/ANSI B16.11 Screwed and Socket Welded Fittings

  4. ASME/ANSI B31.3 Process Piping AWS D1.1/D1.1M Structural Welding Code - Steel

  5. AWS D10.4 Austenitic Chromium-Nickel Stainless Steel Piping and Tubing, Recommended Practices for Welding

  6. AWS D10.8 Chromium-Molybdenum Steel Piping and Tubing, Recommended Practices for Welding

  7. AWS D10.10 Local Heating of Welds in Piping and Tubing, Recommended Practices

  8. AWS D10.11 Root pass Welding of Pipe Without Backing, Recommended Practices

  9. AWS D10.12 Welding Low Carbon Steel Pipe, Recommended practices and Procedures

  10. AWS D14.5 Pressure and Press Components, Specification for Welding

  11. AWS QC7 Standard for AWS Certified Welders

  12. AWS D1.2, 1.3, 1.4, 1.5 Structural Welding Code-Aluminum, Sheet Steel, Reinforcing Steel, Bridge Welding Code

  13. AWS D9.1 Structural Welding Code - Sheet Metal

  14. AWS D10.6 Titanium Piping and Tubing, Gas Tungsten Arc, Recommended Practices for Welding

  15. AWS D11.2 Welding Iron Castings, Guide

  16. AWS D14.5 Pressure and Press Components, Specification for Welding

  17. SSPC VOL I&II Steel Structures Painting Council Standard

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In-situ Metallography, Replica Interpretation and NDT Field Services in India by TCR. Metallography, replica, ndt, nde, india. TCR Engineering Services, India has qualified and experienced NDT field services team that regularly conducts In-situ Metallography on-site at major plants, refineries and process industries. We also have SEM and can undertkae replica interpretation at our laboratory. TCR Engineering Services, Material Testing, Laboratory, Outsource Analytical, India.
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NDT SOLUTION

DIGITAL RADIOGRAPHY INSPECTION

PHYSICAL: TCR's state-of-the-art laser alignment devices, microprocessor controlled x-ray machines and automatic film processors, ensure high quality, rapid speed, and hence offer the most efficient radiographic services in the industry.

 

DIGITAL USING COMPUTER AIDED RADIOGRAPHIC TESTING (CART): TCR with its computer-aided generation of radiographic images, uses linear array detector systems in place of traditional film. The CART Industrial Inspection System works on the basis of differential densities. When a product passes through the conveyor system, a grey scale X-Ray image of the product is created. Different densities/thicknesses show up in the image as shades of grey. The image is captured from the data and displayed through the control panel monitors. It offers several Image enhancement controls including zoom, contrast, brightness, etc. Advanced Software Algorithms clearly and accurately highlights discontinuities in the image in order to qualify samples as per standards.

SMALL AREA FOR EXPOSURE RADIOGRAPHY AND DIGITAL (SAFERAD)

SAFERAD allows a number of units to be operated simultaneously in a small area to give very high production rates that can easily keep pace with production. There are no size or configuration limits. TCR Arabia uses SafeRad Radiography systems for consistently helping our clients meet their production targets and maintain schedules, without any exclusion zones.

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Benefits of SAFERAD

  • 24-hour continuous Radiography – Zero interference with other operations

  • Unprecedented radiation safety benefits

  • Assists in accelerating construction and maintenance orograms leading to massive savings

  • No downtime due to radiography sessions

  • Superior radiographs using conventional films improved sensitivity, contrast and definition

  • No limitations on platework, pipework size or configuration – can be used anywhere

  • Effective corrosion monitoring profile radiography

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Applications: Where it is used

  • Structural joints up to 75mm with Solid and/or flat materials

  • Testing of welds, pipe, pipeline, concrete, machine parts, casting and metal components

DIMENSIONAL MEASUREMENT

TCR Arabia provides customers access to a comprehensive suite of independent, high-quality dimensional measurement and inspection capabilities. Dimensional Measurement can shorten production cycles, correct component problems, resolve disputes, improve quality controls and overall operational costs. Contact us to know more.

VISUAL INSPECTION SERVICES

At TCR, non-destructive visual inspections are performed on-site or at the laboratory facility based on the requirements of the client and as per their specifications. Industries utilizing this service include Fabrication, Construction, Automotive, Power Generation and Transportation. Inspections can be performed at the laboratory facility or onsite. These inspections are performed to meet IS, BS, ASTM, AWS, ASME (American Society for Mechanical Engineers) and many other standards

ULTRASONIC INSPECTION

Ultrasonic methods of NDT employs the use of beams of sound waves (vibrations) of short wavelength and high frequency that is transmitted from a probe and detected by the same or other probes. Usually, pulsed beams of ultrasound are used and in the simplest instruments a single, handheld probe is placed on the specimen surface.


An oscilloscope display with a time base shows the time it takes for an ultrasonic pulse to travel to a reflector (a flaw, the back surface or other free surfaces) in terms of distance traveled across the oscilloscope screen. The height of the reflected pulse is related to the flaw size as seen from the transmitter probe. The relationship of flaw size, distance and reflectivity are complex, and a considerable skill is required to interpret the display.

 

At TCR, complex multi-probe systems are also used with mechanical probe movement and digitization of signals, followed by computer interpretation.

Ultrasonic examinations are performed for the detection and sizing of internal defects, flaws or discontinuities in piping, castings, forgings, weldments or other components. Exact sizing techniques have been developed to detect and monitor progressive cracking in a variety of equipment.

 

TCR has in-house capability to undertake Automated UT using Time of Flight Diffraction technique (ToFD) as per code case 181 for piping, code case 2235 for pressure vessels and API 650 appendix U for storage tanks.

MAGNETIC PARTICLE INSPECTION

The Magnetic Particle Inspection method of Non-Destructive testing is a used by TCR for locating surface and subsurface discontinuities in ferromagnetic material. Depending on its operation on the face when the material or part under test is magnetized, discontinuities that lie in a direction generally transverse to the direction of the magnetic field. This causes a leakage field, and therefore, the presence of the discontinuity is detected by using finely divided ferromagnetic particles applied over the surface, some of these particles being gathered and held by the leakage field. This magnetically held collection of particles forms an outline of the discontinuity and indicates its location, size, shape and extent.


 

At TCR, dry magnetic particle examinations and wet fluorescent magnetic particle examinations are performed on ferromagnetic materials to detect surface and slightly subsurface discontinuities. Specialized wet fluorescent magnetic particle techniques are available for black light internal examinations of equipment through borescopes.

LIQUID PENETRANT EXAMINATION

Various liquid penetrant examination methods are utilized to detect open or surface cracks or defects in materials. Red dye or fluorescent penetrants, as well as various types of wet and dry developers, are utilized under this method of examination by TCR

ULTRASONIC THICKNESS MEASUREMENT (UTM)

TCR Arabia conducts ultrasonic thickness measurement of plates, pipes and machined components, refinery, Petrochemical plant piping /pipelines, Storage tanks and Bullets using pulse echo flaw detectors having integral gating to produce digital reading or using ultrasonic thickness meters. TCR site in charge shall be responsible for the control, coordination and Documentation of all items tested for UTM as per the schedule received from client. TCR site in charge will ensure effective communication is maintained with the client with respect to the assigned UTM Testing project.

 

The NDT Controller delegated for the control and coordination of NDT activities shall issue the UTM Inspector with a daily written list of materials ready for inspection. The UTM Inspector shall be responsible for conducting and reporting the results of inspection is accordance with this Procedure.

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Codes and Standards

  • ASME Boiler and Pressure Vessel Code, Section V, Nondestructive Examination

  • ASNT Recommended Practice No. SNT-TC-1A, Personnel Qualification and Certification in Nondestructive Testing.

  • ANSI / ASNT CP 189, Standard for Qualification and Certification of Nondestructive Testing Personnel

  • ASME B31.1, Power Piping

  • ASME B31.3, Process Piping

  • API 620, Design and Construction of Large Welded Low Pressure Storage Tanks

  • API 650, Welded Steel Tanks for Oil Storage

  • API 1104, Welding of Pipelines and Related Facilities

 

Pre-requisites

Areas, which shall be ultrasonically measured for thickness, shall be prepared to the extent necessary to provide a sufficiently smooth and regular area for the reading to be taken. Such area shall normally be scraped; wire brushed or ground* to bare metal and shall be free of any irregularities that may hinder the accuracy of the reading.

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Equipment at TCR Arabia

Pulse-echo type Equipment

Thickness measurement shall be carried out using pulse - echo type equipment capable of generating and receiving frequencies of 5MHz and having integral gating to produce digital reading.

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Krautkrammer make USN58, Panametrics - EPOCH LT or similar equipments will be used.

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Ultrasonic thickness meter ​

Thickness meters working on the principle of measuring the time of flight of an ultrasonic pulse through the test specimen and multiplying this time by the velocity of sound in the material shall be used. Krautkramer make model DMS, DM series, DL series, Panametrics make Model 26MG or similar may be used.

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Calibration of thickness meters shall be undertaken by setting the material sound velocity and adjustment with two known thickness on a calibration block, one on higher side and another on lower side to the expected thickness to be measured.

 

Accessories

Transducer and flaw detectors shall be electrically matched to the unit. Care shall be taken in using transducers specifically supplied for “thickness meters” shall not be used with “pulse echo” type equipments.

 

Each unit shall have transducer(s) of type, size and frequency compatible with the unit and in line with the governing specification. Transducer shall generally be twin crystal, longitudinal wave type not exceeding 25mm diameter for thickness of less than 350mm. Single crystal transducers can be used with compatible Thickness Meter. Transducer with badly worn or damaged faces shall not be used.

 

Calibration blocks, in the form of specific thickness of material, or as step wedge, shall accompany the instrument. Machined parallel faces of the test specimen may also be used for calibration purpose, where none available.
 

Documentation And Reporting Of Test Results  

Subject to Client’s governing specification, the readings shall be recorded in millimeters on the relevant area of sketch or supplied drawing alternatively results shall be presented in tabular form. Each examination or survey shall be reported in the test report form or related to drawing/sketch and the report shall give the following information as a minimum:

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- Client Name, PO / request no.
- TCR job no.
- Date
- Drawing/line number
- Item or weld number
- Type of equipment, Probe and Cal. Block used.
- Consumable materials used
- Technician’s name.

HARDNESS TESTING

TCR Arabia has a talented crew to conduct hardness testing of production welds. Testing is carried out by using a TIME Inc. portable hardness tester, Model TH-130.

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Codes and Standards

  • ASME B313 Chemical Plant and Petroleum Refinery Piping, latest edition.

  • AWS D1.1 Structural Welding Code

  • ASME Boiler and Pressure Vessel Code, Section V, Nondestructive Examination

  • ASNT Recommended Practice No. SNT-TC-1A, Personnel Qualification and Certification in Nondestructive Testing

  • ANSI / ASNT CP 189, Standard for Qualification and Certification of Nondestructive Testing Personnel

 

Pre-requisites

Prior to testing the area to be tested shall be prepared by grinding flush (in the case of butt welds enough area shall be ground to enable full hardness survey to be performed). Grinding shall be carried out without excessive use of force; no overheating or burning shall be permitted. Upon completion of grinding a further preparation shall be made using a rotary grit paper grinding wheel. No sharp edges shall be left on the area ground for Hardness testing. Grit standard shall be in accordance with the Manufacturer’s recommendation.

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Equipment at TCR Arabia

TIME Inc. portable hardness tester, Model TH-130 The TIME Inc’s portable hardness tester’s method of operation is by measuring the impact and rebound velocities of an impact device, under spring loading, against the test piece. Hardness is measured in hardness number L and must be converted to Brinell Hardness Value (BHV).

Due to the “pin-point” measurement made by the TIME Inc. precautions necessary to enable accurate testing are:

  • The test piece must be adequately supported.

  • For each hardness measurement 3 impact measurements are to be made and the results averaged.

  • Correction is required for impact angle.
     

Documentation And Reporting Of Test Results  

Each inspection shall be reported together with the BHN and will contacting the following information:
 

• Client Name • PO / request no. • TCR job no. • Component and / or joint identification • Specification • Reference code or acceptance criteria • Test procedure • Dimensions and / or area of test • Material type and condition • BHN • Test technique • Test system • Test or access restrictions or remarks • Interpretation and test results • Technician name, qualification level and signature • Date of test

FERRITE MEASUREMENT

TCR Arabia determines ferrite content in weldments and clad layers of austenitic and duplex stainless steels using Fisher Instrument’s model FERITSCOPE MP30.

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Codes and Standards

  • ANSI/AWS A4.2M / A4.2 (1997):Standard procedures for calibrating magnetic instruments to measure the delta ferrite content of austenitic and duplex ferrite-austenitic stainless steel weld metal

  • Draft revision of ISO 8249 – 1985 (E) and II – C – 023 – 94 welding – determination of ferrite number in austenitic and duplex ferrite austenite Cr-Ni stainless steel weld metal, IIW document II 1269 – 95 (II-C-034-95)

  • ASTM B499: Standard test method for measurement of coating thickness by magnetic method: non-magnetic coatings on magnetic base metals

 

Pre-requisites

The object on which the ferrite content is to be measured should be ground flat and free of grease, dirt etc. There shall not be any item or the like near the object, which shall interfere with the magnetic characteristics of the instrument.

 

Equipment at TCR Arabia

Fisher Instrument’s model FERITSCOPE MP30 The equipment used to measure the ferrite content shall be Feritscope MP30 which shall give digital read out of the value either in % Fe or FN. This instrument uses the magnetic induction test method whereby the ferrite content shall be obtained from the magnetic permeability.

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Documentation And Reporting Of Test Results  

Each examination or survey is reported in accurate and detailed manner by TCR Arabia's expert technicans. An average of three or five readings depending on the Client’s requirement is reported as % Fe or FN for that particular reference object.​

HOLIDAY DETECTION

Holiday Detection or a Continuity Test is one of the Non-Destructive Test methods applied on protective coatings to determine any imperfections and breaks in continuity. TCR Arabia performs the test by using a low voltage to check if current flows in a complete electrical circuit. When a pinhole or void is detected in the coating the circuit is completed and a signal given out. Holiday Detection is commonly used in the oil and gas industries where piping and structures are coated with non-conductor coatings. However, it has since been adapted for testing waterproofing membranes on roofing systems, bridge decks and even car park surfaces.

PAINT & COATING THICKNESS

TCR Arabia in Saudi undertakes inspection of paint and/or coating, applied to metal surfaces. The paint and coating inspection team at TCR is fully equipped and has at its disposal, Wet paint thickness gauge(s), Dry paint film thickness gauge(s), Holiday detector(s), Hygrometer with Dew Point calculator and Metal surface thermometer.
 

The expert paint and coating inspectors at TCR are responsible for monitoring and verifying to ensure that all the work inspected comprehensively conforms with the requirements of the relevant code, specification and/or standard with respect to the paint/coating procedure, the physical application as well as the physical examination, including testing.

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Senior TCR paint inspectors are qualified BGas (British Gas Corporation) and are NACE certified. The inspectors are responsible for verifying the following requirements:

  • The Blasting and Coating Materials ​

  • The Blasting and Coating Equipment 

  • The Temperature and Humidity 

  • The Surface Condition 

  • The Application Procedure(s)

 

​​Equipment
The paint and coating inspection team of TCR Arabia is fully equipped and has at it's disposal Wet paint thickness gauge(s), Dry paint film thickness gauge(s), Holiday detector(s), Hygrometer with dew point calculator and Metal surface thermometer. 
 

TCR's expert inspectors are responsible for the preparation of precise, yet comprehensive records that include all critical aspects of:  

  • Materials Control and Identification

  • Climatic Conditions and Surface Condition

  • Details Of Abrasive(S) and Application Procedure

  • Abrasive/Wire Brush Standard

  • Details Of Coating and Application Procedure

  • Equipment Calibration

  • Inspection Results

ROUGHNESS TESTING

TCR Arabia performs surface roughness testing on linear surfaces. Our equipment can provide the characteristics of a material's surface variation. Depending on the size of these deviations the surface will either be rough or smooth. A very rough surface will interact differently with other materials due to the coefficient of friction. This may be undesirable when a contact between two parts must be smooth. However, manufacturing a very fine surface is more costly. The application of the parts and their interactions to surface condition will ultimately determine the desired surface roughness.

OXIDE SCALE MEASUREMENT

TCR Arabia does Internal Oxide Scale Boiler Measurement. The high-temperature operation of steam boilers (in excess of 10000F or 5000C) can cause the formation of a brittle iron oxide called magnetite on the inside surfaces of tubing. It reduces heat transfer and increases operating tube wall temperature. This shortens the creep life of the tube. If detected in time, it can help for de-scaling decisions to increase the life and efficiently. It is possible to judge the remaining life of the boiler tube by measuring internal oxide scale.

NDT SOLUTION

Radiographic Testing

​Industrial radiography is a method of non-destructive testing where many types of manufactured components can be examined to verify the internal structure and integrity of the specimen. Industrial Radiography can be performed utilizing either X-rays or gamma rays. Both are forms of electromagnetic radiation. The difference between various forms of electromagnetic energy is related to the wavelength. X and gamma rays have the shortest wavelength and this property leads to the ability to penetrate, travel through, and exit various materials such as carbon steel and other metals.

Benefits

  • Can inspect assembled components

  • Minimum surface preparation required

  • Detects both surface and subsurface defects

  • Provides a permanent record of the inspection

  • Verify internal flaws on complex structures

  • Isolate and inspect internal components

  • Automatically detect and measure internal flaws

  • Measure dimensions and angles within the sample without sectioning

  • Sensitive to changes in thickness, corrosion, flaws and material density changes

Applications

Radiographic Testing is widely used in the:

  • Aerospace industries

  • Military defense

  • Offshore industries

  • Marine industries

  • Power-gen industries

  • Petrochem industries

  • Waste Management

  • Automotive industries

  • Manufacturing industries

  • Transport industries

Radiographic Testing
Visual Inspection
Ultrasonic Inspection
Magnetic Particle Inspection
Liquid Penetrant Examination
Portable Hardness
Paint & Coating Thickness

Compared to other NDE techniques, radiography has several advantages. It is highly reproducible, can be used on a variety of materials, and the data gathered can be stored for later analysis. Radiography is an effective tool that requires very little surface preparation. Moreover, many radiographic systems are portable, which allows for use in the field and at elevated positions.

 

Conventional radiography uses a sensitive film which reacts to the emitted radiation to capture an image of the part being tested. This image can then be examined for evidence of damage or flaws. The biggest limitation of this technique is that films can only be used once and they take a long time to process and interpret.

 

In Radiography Testing the test-part is placed between the radiation source and film (or detector). The material density and thickness differences of the test-part will attenuate (i.e. reduce) the penetrating radiation through interaction processes involving scattering and/or absorption. The differences in absorption are then recorded on film(s) or through an electronic means. In industrial radiography, there are several imaging methods available, techniques to display the final image, i.e. Film Radiography, Real-Time Radiography (RTR), Computed Tomography (CT), Digital Radiography (DR), and Computed Radiography (CR).

 

Digital Radiography
Ultrasonic Thickness Measurement (UTM)
Holiday Detection
Ferrite Measurement
Roughness Testing
Oxide Scale Measurement
SAFERAD
DimensionalMeasuremnt
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